The Lost Page: Greg Pautsch and McCoy surfboards U.S.A.
Sep 2nd, 2011 | By Solo Surfer | Category: Spotlight1978 was a renaissance for beach and youth culture. Punk had killed corporate arena rock, ushering in one of the most creative decades of pop music, and surfing was emerging out of single fin cruising into a ultra competitive and highly experimental phase. The tales told in corporate surfing magazines would have you believe that performance surfing would take off with Mark Richards reintroduction of the twin fin and culminate with Simon Anderson’s three fin thruster.
However, there was an entire mini surfboard movement beginning in Orange county during that time that played it’s own part in the modern surfboard development. It was Australian in origin and would include legendary Australian shaper Geoff McCoy, Orange county local shaper Greg Pautsch, and many of the original surf team and founders at Quiksilver. It could be said that McCoy coming to the United States would become a seminal but lost page in performance surfing history.
Years earlier Geoff McCoy was one of the worlds leading shapers who was now enjoying the success of his long reputation in designing progressive new surfboards. Geoff was in California to visit one of his team riders Jeff Hackman and to inquire about starting McCoy surfboards in the United States. A mutual friend recommended respected local shaper Greg Pautsch and a short time later McCoy U.S.A. was born.
Like the New Wave music movement which exploded with it’s steady back beat, McCoy would hit the ground running. His designs were fresh and the wider thicker plan shapes more functional. His resolved outlook on design had become infectious to the hot group of budding young pro surfers and his new shaping pupil Greg Pautsch.
Though separate companies, there was a kinship between the crew of the fledgling surf company Quiksilver and the McCoy factory. Many of those involved with Quiksilver were talented surfers who were also McCoy team riders. As Greg Pautsch remembers it was like an extended family. ” we surfed together, looked out for each other and encouraged each other. ” The McCoy boys were gaining a reputation as some of the hottest surfers in the world and the McCoy factory was producing some of the most functional surf craft.
Danny Kwok, Jeff Hackman, Preston Murray, Cheyne Horan, Damian Hardman, Nicky Wood, Richard Woolcott, Larry Blair and Pam Burridge were just a few of the influential pros and there was a host of non professional surfing talent getting hooked on boards being produced by Geoff and Greg. The hottest international labels of the time, coupled with one of the hottest surfer crews, made a great combination for high energy surfing.
During this time McCoy began to refine a design he had been working on for team rider Cheyne Horan to compete with the twin fins now being ridden on the pro tour. Cheyne and Geoff were staunch single fin advocates and wanted to remain with that design and set out to create a single fin that would go rail to rail more like a twin, while still retaining the stability, drive and smoothness inherent in the single.
The surfboard McCoy came up with would be called the Lazor Zap and play the part of Horan’s excalibur in the early years of the pro tour. Unlike previous boards being ridden on the tour It would have wider tail and narrow nose. Cheyne would go on to be runner up to the world title four times, win most of the major contest of the era, and use the now proven design to beat even some of the early thrusters. The design would further prove itself in 1981 when Simon Anderson drew out a McCoy inspired outline, put three fins on it and gave birth to what would become the modern performance short board.
In just a few short years surfboards had completely changed and most boards now being built would use the McCoy inspired plan shape with Simon’s three fin thruster concept. McCoy, having had enough of southern California, would eventually go back to Australia to continue running his business there and Greg Pautsch would remain in the trenches shaping hundreds of Geoff’s unique Lazor Zap styled surfboards and continue growing McCoy U.S.A. as it’s new owner.
Greg had now become a good board builder in his own right with his own unique style and reputation. When asked, he will always give McCoy credit for teaching him much of what he knows about shaping surfboards and instilling a certain philosophy. If you look at one of Greg’s beautifully shaped contemporary designs, it’s obvious they are now uniquely his own. He is quite and humble. Honest and unassuming. A true craftsman in every sense of the word and a surf board builder who still holds to the old way of making a functional custom surfboard that surfers will enjoy and ride for years.
From the time Greg began shaping in his garage in the mid sixties until the the present time he has been part of almost all the major phases the art of surfing has had to offer. The surfing industry itself never shaped Greg’s philosophy on building surfboards. Instead, he learned his craft from his mentor and added his own unique style to the mix quietly.
The story of Geoff McCoy and McCoy surfboards in the U.S.A. with Greg Pautsch could never be fully told in an article. It would likely take and entire book. It’s been a story left out of mainstream surf industry writing. That page that didn’t fit neatly into the advertising campaigns or hype. A unique, artful, and worthy page that until now had remained a lost page.
Ref: Compiled from an interview with Greg Pautsch June 2011.





Great read Solo.Those were special times.
Thanks Reese. Yes they were.
Great article. That was the best way to spend 10 minutes at work on a friday afternoon in a long time!
Man I wish I’d been born a couple of decades earlier. I feel much more in tune with the analogue age than the digital. Love the fact the story is left out of mainstream writing. Only goes to show all the more that its a story worth telling.
Cheers
Josh
love seeing new content and looking forward to more. great article though. another example of the profit of selling an image to the masses (quik) while the men selfishly serving the sport go underappreciated. companies don’t surf, men do. i’d rather send my money to a craftsman and ride a piece of functional art than have a drawer full of plastic bermuda shorts! reward the true surf industry with your dollars, not the wolves.
this has me looking for pics of that old mccoy twin my brother bought new in maybe 85– baby swallow almost like the butt-tail on the zap, but with less wing and a less droopy butt. it had huge twins, and as much as i deride the twin-fin, was probably the most positive and driving twinnie ever.
A good read for sure. Greg shaped one of the best boards I’ve owned/surfed. That board served me from the late 80’s until the mid 90’s.
Geno
Solo, there is another legendary shaper you should interview. He is a friend and all around super person.
email me if interested?
Thanks
Geno,
Send me the information of let me know how to proceed. Thank you for the tip
Solo
Is there a McCoy dealer in the Norhteast, USA. Thanks.
revolutionsurfer.com